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HEAVY WELDMENTS
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SAFETY RELATED
DEEP DRAWN
STEERING COLUMNS
TUBULAR
WIREFORM
LEVERS & ASSEMBLIES

INFRASTRUCTURE +

PUNE
DEWAS

CLIENTS

ABOUT US

Chromewell turns 59 years!

History

Founded by Mr. I. R. Kapoor (an ex IAF Officer) in 1958, it started as an electroplating unit in Mumbai.

Present

Since 1984, Directors - Mr. Uday Kapoor and Mr. Sanjay Kapoor are managing the business, leading the team and creating a vision for the future.

In 2003 Mr. Suresh Sonwalkar joined the organization and is now Chromewell’s Executive Director with a key focus on diversifying the business and continuous improvement for long term growth and success.

In 2018, the 3rd Generation of Kapoor family - Mr. Mizhan Kapoor joined Chromewell and is engaging in each function of the business to understand and implement Chromewell's vision in future.

State of the art factories at Pune and Dewas with Press and Fabrication shops, including in-house Laser cutting, CNC pipe bending , robotic welding and a metallurgical lab.

6000 sq.ft. warehouse facility for finished Powder Coated Parts adjacent to the coater to avoid damages in material handling.

Entered into a JV with CORAM (Italy) to manufacture steering columns in India. Coram Group is a reputed manufacturer producing fixed, adjustable, tilt and telescopic steering columns.

Entered into a JV to manufacture exhaust systems in India with Active Exhaust, Canada. Active Exhaust is a leading manufacturer of Tier IV and advanced exhaust solutions.

Future

After successful integration in exhaust and steering column products, our focus is now on manufacturing operator cabins for off highway vechicles to cater Indian and Export markets. We are looking for a technology partners for mutual growth.

Chromewell is adding and upgrading their equipment’s to maximize production efficiently and to ensure the highest quality control capabilities. Our goal is to be one of the leading sheet metal component manufacturers globally by providing high quality products at competitive costs every time.

Chromewell is on a journey of continuous improvement, learning and adapting new technologies to diversify its product range and offer an end to end solution. A one stop shop for everything sheet metal. We aim to be Total Solution Providers for our clients.

DIRECTORS

SANJAY KAPOOR

DIRECTOR

31 Years of Experience

Envisioning & Implementating goals and strategies, Marketing , Customer relationship and finance management, system and technology upgradation,

UDAY KAPOOR

MANAGING DIRECTOR

30 Years of Experience

Business Development & Administration, Continuous Improvement Programs, Customer interaction, daily operational and improvement activities

SURESH SONWALKAR

EXECUTIVE DIRECTOR

23 Years of Experience

Prepare Business Plans and its implementations, Establish vision, mission & values , Set strategies and organization structure , Delegate to management

Download our company brochure (PDF Format - 2.87Mb)

_________Company_Brochure.pdf_________

AWARDS

Commendable Performance Award

From John Deere, India - 2009

Best Supplier Award

From Knorr Brmse, India - 2010

ìOverall Performance & Cost Management Award 2010-2011

Overall Performance & Cost Mgmt Award

From John Deere, India -2010/11

Best Supplier, Cost Improvement Award

From John Deere, India - 2012

ìBest Supplier- Cost Management -Value Improvement Award 2014

Cost Mgmt., Value Improvement Award

From John Deere, India - 2014

Outstanding performance & best support in development activities for the year 2015

From Kubota, India - 2016

PRODUCTS

HEAVY WELDMENTS

ATS FRAME

FAN MOUNT

BATTERY MOUNTING STRUCTURE

CONSOLE SUPPORT

ELECTRICAL BOX

GRILLE

PLATFORM

SEAT AND POD CRADLE

CONSOLE SUPPORT

GRILL HOUSING WELDMENT

COOLING UNIT

FOOT DECK

GRILL DETAIL

SIEVES

FABRICATED ASSEMBLIES

BOOM LOCK ASSEMBLY

FOOT REST TYPE 1

FOOT REST TYPE 2

FOOT REST TYPE 3

FOOT REST TYPE 4

FOOT REST TYPE 5

STEERING YOKE ASSEMBLY

SAFETY RELATED

BRAKE DISC TYPE 1

BRAKE DISC TYPE 2

BRAKE PEDAL

R.O.P.S. TYPE 1

R.O.P.S. TYPE 2

FAN GUARD

DEEP DRAWN

OIL PAN TYPE 1

OIL PAN TYPE 2

ROCKER ARM COVER

STEERING COLUMNS

FIXED STEERING COLUMN TYPE 1

FIXED STEERING COLUMN TYPE 2

FIXED STEERING COLUMN TYPE 3

FIXED STEERING COLUMN TYPE 4

FIXED STEERING COLUMN TYPE 5

FIXED STEERING COLUMN TYPE 6

TILTABLE STEERING COLUMN

TUBULAR

CAC PIPE

HAND RAILING

HYDRAULIC TANK RTN PLATE

WIREFORM

FAN GUARD TYPE 1

FAN GUARD TYPE 2

FAN GUARD TYPE 3

LEVERS & ASSEMBLIES

GEARSHIFT LEVERS

RANGESHIFT LEVERS

THROTTLE ASSEMBLY

INFRASTRUCTURE

Pune

CHROMEWELL ENGINEERING LIMITED , PUNE

40,000 SQ.FT.

DESIGN & MANUFACTURING

LASER

Fiber Optic Laser cutting machine
1.5 kW Power, 1500MM X 3000MM Bed Size
Pallet exchanger capability for reduced downtime.

PRESS BRAKES

Hydraulic Press Brake
Bed Length – Upto 3100mm, Tonnage – Upto 250ton
Virtual Bend Simulation Capability

WELD SHOP

ROBOTIC WELDING

6 – Axis floor mounted ABB robot
Payload – 5 KG max, Reach 1,450mm max
Speed – Max 2200mm/sec on ISO plane

AUTOMATED WELDING

Custom made Special Purpose Machines(SPM) for rotary welding of Oil Pans, Steering Columns, Drive shafts & Pipes

MANUAL WELDING

45 MIG Welding Stations
2 TIG Welding Stations
5 Projection Welding Machines

PRESS SHOP

HYDRAULIC PRESS

5 presses - 20 to 350 ton

MECHANICAL PRESSES

7 presses - 50 to 350 ton

TUBE BENDING

1 CNC machine (2 – axis) 100 dia. X 3.0m thickness

DESIGN & ENGINEERING

Our teams of experienced engineers are committed to your goals and strive to produce the results that you expect from us.

In-house Capabilities

Design & Manufacturing of Welding Fixtures, Inspection Fixtures, Stamping Tools (Press Tools)
Design suggestions to customer during initial review for better productivity & quality.
3D Design solutions to Customer in situation like zero hour development.
Proto or soft tool development e.g. Temporary Welding Fixtures , Soft stamping tools
Proto sample manufacturing using 3D software
Well trained staff for 3D designing using CATIA/Auto CAD software

QUALITY CONTROL

At Chromewell, we have a constant need to achieve world class quality standards. Our commitment to quality supersedes everything else.

Quality Engineers allocated in all stages   of   manufacturing, Incoming RM, First Piece, In-process , Final Inspection are carried out Firewall inspection points for critical parts are located around the shop floor.
Layout Inspection , Dock Audit , Product & process audit, Supplier audits are conducted as per plan .
Metallurgical Testing , Welding Penetration Testing , Micro- hardness Testing ,   Dye penetrant testing , Fusi Film testing , Ultra sonic testing , Magna Particle etc testing carried out at our in-house metallurgical lab..
Advance Product Quality Planning (APQP) , Production Part Approval Process (PPAP ) , MSA , SPC , FMEA carried out with CFT (Cross Functional Team)
Six sigma Methodology followed for   Continuous Improvements / Projects successfully completed within specified time line.
Poka Yoke/ Mistake Proofing Methods Implemented in Processes
Regular employee training conducted in Welding processes , QMS & Manufacturing methods & their effectiveness is monitored.
Customer Satisfaction & Quality performance regularly monitored & Actions implemented for further Improvements.
External/Internal audits & monthly management reviews are conducted   & Key performance indicators reviewed.

INSPECTION CAPABLITIES

Portable Arm CMM (FARO) (Accuracy ±0.064mm)
Single Axis Measuring Instrument (MITUTOYO) (Accuracy ±0.001mm)
Digital Protractor for Angle Measurement (MITUTOYO) (Accuracy ± 0.1°)
Surface Roughness Tester (Ra 2.94µm, Ry 9.3µm)
Paint Inspection Instruments (DFT, Adhesion and Gloss test)
Rockwell Hardness Tester for Surface Hardness Test
Vickers Micro Hardness Tester for Effective case depth measure
Dino Capture Setup for Weld penetration Test
Stereo zoom Microscope for Macro Inspection
Metallurgical Microscope for Micro Inspection
Erichsen Cupping Test